Mc-techgroup CSS-VC2 Operator's manual Manuel d'utilisateur

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Gas sampling and gas conditioning technology 14.1a ME Manual Gas conditioning series CSS ® Version CSS VC1 and CSS VC2 for 19"

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10 Gas sampling and gas conditioning technology 14.1a-ME 8 TECHNICAL SPECIFICATIONS Gas conditioning series CSS ® Version CSS-VC1 Version CSS

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14.1a ME Gas sampling and gas conditioning technology 11 8.1 TECHNICAL SPECIFICATIONS FOR THE EXPANSION MODULES Module Communication module

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12 Gas sampling and gas conditioning technology 14.1a-ME 8.2 OPTIONS Beyond the standard scope of options of this for the CSS-VC, other custo

Page 5 - Headquarters

14.1a ME Gas sampling and gas conditioning technology 13 Description Article No. Peristaltic pumps for condensate disposal (max. 2 pcs.) Extr

Page 6 - 4 WARRANTY

14 Gas sampling and gas conditioning technology 14.1a-ME Description Article No. External expansion modules (only with electronic evaluation s

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14.1a ME Gas sampling and gas conditioning technology 15 9 DESCRIPTION Figure 2 Dimensions and possible construction CSS-VC..  Fine f

Page 8 - 6 INTRODUCTION

16 Gas sampling and gas conditioning technology 14.1a-ME The current cooler temperature is displayed on the multi-functional control unit TCU

Page 9 - 7 APPLICATION

14.1a ME Gas sampling and gas conditioning technology 17 11 INSTALLATION INSTRUCTIONS NOTICE! So that the unit is safe and operates

Page 10 - 8 TECHNICAL SPECIFICATIONS

18 Gas sampling and gas conditioning technology 14.1a-ME 12 SUPPLY CONNECTIONS Figure 3 Connections in the connection panel of the CSS

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14.1a ME Gas sampling and gas conditioning technology 19 12.1 HOSE CONNECTIONS The connection of the sample gas input, depending on th

Page 12 - 8.2 OPTIONS

2 Gas sampling and gas conditioning technology 14.1a-ME Contents 1 General information ...

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20 Gas sampling and gas conditioning technology 14.1a-ME  Mount the connection plate with 2 mounting screws on the rear panel  Mount the

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14.1a ME Gas sampling and gas conditioning technology 21 The CSS-VC.. is to be supplied in voltages 230V/50Hz or 115V/50-60Hz (for the circui

Page 15 - 9 DESCRIPTION

22 Gas sampling and gas conditioning technology 14.1a-ME 12.4.2 CONNECTION OF INDIVIDUAL ALARMS, EXTERNAL PUMP CONTROL AND EXTERNAL CO

Page 16 - NOTICE!

14.1a ME Gas sampling and gas conditioning technology 23 On connector X2.1 pin 3+8, 3+9, 3+10, 3+11 respectively, an indicator can be connect

Page 17 - NOTICE!

24 Gas sampling and gas conditioning technology 14.1a-ME 12.4.3 CONNECTION OF HEATED LINE FOR PORTABLE VERSION (ART. NO. 01G6190) If, for the

Page 18 - 12 SUPPLY CONNECTIONS

14.1a ME Gas sampling and gas conditioning technology 25 The following steps are to be carried out before initial commissioning:  Plug the

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26 Gas sampling and gas conditioning technology 14.1a-ME 14 DECOMMISSIONING NOTICE! The location of the compact conditioning unit must rema

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14.1a ME Gas sampling and gas conditioning technology 27 15.3 ENHANCEMENTS TO THE TCU The TCU can be expanded by up to 4 modules in the rang

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28 Gas sampling and gas conditioning technology 14.1a-ME 15.3.2 THE TEMPERATURE CONTROL MODULE NOTICE! If the CSS-VC.. is purchased wit

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14.1a ME Gas sampling and gas conditioning technology 29 15.3.3 THE STATUS MODULE On the status module, by the group alarm message of the TC

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14.1a ME Gas sampling and gas conditioning technology 3 18.2.1 Remove pump head Type N 3/5/9 KPE ...

Page 24 - W A R N U N G !

30 Gas sampling and gas conditioning technology 14.1a-ME 15.3.4 THE BACKFLUSH MODULE With the backflush module, on the TCU a backflush progra

Page 25 - 13.1 COOLER CONTROLLER

14.1a ME Gas sampling and gas conditioning technology 31 16 OPERATION OF THE MULTIFUNCTIONAL CONTROL UNIT TCU In normal fault-free operation

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32 Gas sampling and gas conditioning technology 14.1a-ME 16.1 DISPLAY OF CONTROL TEMPERATURES OR COOLING TEMPERATURE CURVE By 1 x pressing of

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14.1a ME Gas sampling and gas conditioning technology 33 16.2 CONFIGURE THE SWITCHING ON AND OFF OF THE SAMPLE PUMPS By 2 x pressing of the

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34 Gas sampling and gas conditioning technology 14.1a-ME 16.3 CONFIGURE BACKFLUSHING By 3 x pressing of the arrow key, then 1 x

Page 29 - 15.3.3 THE STATUS MODULE

14.1a ME Gas sampling and gas conditioning technology 35 Parameters: Default setting Info Start in: 0d 0h 0m Max.: 9T 23h 59m Flushing time T

Page 30 - 15.3.4 THE BACKFLUSH MODULE

36 Gas sampling and gas conditioning technology 14.1a-ME 16.5 OPERATING DATA By 5 x pressing (4 x without backflush module) of the

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14.1a ME Gas sampling and gas conditioning technology 37 16.7 SETTING SERVICE INTERVAL, LANGUAGE, CONTROL TEMPERATURES AND TEMPERATURE

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38 Gas sampling and gas conditioning technology 14.1a-ME After saving or discarding the settings, you will automatically return to the start

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14.1a ME Gas sampling and gas conditioning technology 39 NOTICE! A thermocouple type must be set only when the temperature control

Page 34 - 16.3 CONFIGURE BACKFLUSHING

4 Gas sampling and gas conditioning technology 14.1a-ME Dear Customer, We have organised this manual to enable you to find and underst

Page 35 - 16.4 DISPLAY OF EVENTS

40 Gas sampling and gas conditioning technology 14.1a-ME 17.2 TEMPERATURE ALARMS FROM COOLER AND TEMPERATURE CONTROL MODULE Error messa

Page 36 - 16.5 OPERATING DATA

14.1a ME Gas sampling and gas conditioning technology 41 This prevents liquid pumped along to the analyser and thus damaging ! The triggere

Page 37 - TEMPERATURE SENSOR TYPES

42 Gas sampling and gas conditioning technology 14.1a-ME The maintenance intervals depend on the process conditions and therefore need to be d

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14.1a ME Gas sampling and gas conditioning technology 43 Figure 17 Maintenance of sample gas pump(s)  Loosen hoses on the pump head;

Page 39 - 17.1 MEANING OF THE LEDS

44 Gas sampling and gas conditioning technology 14.1a-ME The changing of diaphragm(s), valve plates and sealing rings is to be carried out in

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14.1a ME Gas sampling and gas conditioning technology 45  Check ease of movement of the pump by turning the fan wheel.  Move structure di

Page 41 - 18 MAINTENANCE

46 Gas sampling and gas conditioning technology 14.1a-ME Figure 19 Components of the peristaltic pump SR25.2 18.3.1 EXCHANGE THE PUMP

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14.1a ME Gas sampling and gas conditioning technology 47     Figure 20 Replacing the pump hose  Unplug gas conditioning unit fro

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48 Gas sampling and gas conditioning technology 14.1a-ME Figure 21 Disassembly of pump head and driver  Draw the pump head 

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14.1a ME Gas sampling and gas conditioning technology 49  Make sure that contact pulleys roll easily on the axis. After remounting the axis

Page 45 - W A R N I N G !

14.1a ME Gas sampling and gas conditioning technology 5 Headquarters M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Te

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50 Gas sampling and gas conditioning technology 14.1a-ME 19 SPARE PARTS LISTS The wear and spare part requirements depend on specific operati

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14.1a ME Gas sampling and gas conditioning technology 51 Gas conditioning unit version CSS-VC.. (C) Consumable parts, (E) Recommended spare

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52 Gas sampling and gas conditioning technology 14.1a-ME 20 APPENDIX  Event messages and their meaning  CE certification  TCU menu

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14.1a ME Gas sampling and gas conditioning technology 53 Messages that may appear in the list of events and their meanings: Alarms Event me

Page 50 - 19 SPARE PARTS LISTS

54 Gas sampling and gas conditioning technology 14.1a-ME Cancellation of alarms Event message Significance T1 OK T1 is in the control range

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14.1a ME Gas sampling and gas conditioning technology 55 Error and status messages Message Significance SysError general internal error. Con

Page 52 - 20 APPENDIX

56 Gas sampling and gas conditioning technology 14.1a-ME Figure 23 TCU menu

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6 Gas sampling and gas conditioning technology 14.1a-ME 3 SAFETY Please note the following basic safety precautions when installing,

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14.1a ME Gas sampling and gas conditioning technology 7 5 TERMINOLOGY AND SYMBOLS USED DANGER! means that death, serious personal injury and

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8 Gas sampling and gas conditioning technology 14.1a-ME 6 INTRODUCTION The gas conditioning CSS-VC unit, either for 19 "- or wall mounti

Page 56 - Figure 23 TCU menu

14.1a ME Gas sampling and gas conditioning technology 9 7 APPLICATION With the CSS-VC, fully pre-installed gas conditioning systems are crea

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